Terex to Automate Ports of Auckland's Straddle Carrier Fleet

Terex Port Solutions (TPS) is for the first time automating a straddle carrier fleet for Ports of Auckland Ltd. (POAL) from New Zealand. By mid-2019, TPS will supply a total of 27 new, fully automated N SC 644 E (1-over-3) machines to work in the container stackyard and to serve trucks.

At the same time, 21 existing manual straddle carriers are being upgraded so that they can work hand in hand with the 27 fully automated machines. In addition to the supply and upgrade of the vehicles, the order also includes all sub-systems and software systems required for operation. Before POAL placed the order, TPS verified the feasibility and safety of the concept in a detailed study.

POAL is pursuing a double strategy: improved stacking capacity and high productivity POAL currently operates a fleet of Terex N SC 634 E (1-over-2) diesel-electric straddle carriers and is pursuing a two-part strategy that includes the automation initiative and a step towards higher stacking capability which will deliver a medium-term increase in capacity from today’s
900,000 TEU to 1.6 to 1.7 million TEU.

Tony Gibson, CEO Ports of Auckland Ltd., stated, “Due to community concerns, we cannot increase capacity at our container terminal through reclamation,so the only way is up. In future, we will use 1-over-3 straddle carriers in the container stackyard to increase capacity. Automated straddle carriers also offer a number of other benefits: They are inherently safer, as there is no human on board; they deliver a positive environmental impact as they will consume up to 10% less fuel and produce lower emissions; they will be quieter and need less light on the terminal, reducing both noise and light pollution. Overall, automation offers us safety, environmental, community and capacity benefits.”

In future, POAL will only use the existing 1-over-2 machines for horizontal container transport between ship-to-shore cranes and the storage area, which will help POAL maintain its currently high levels of productivity.

Comprehensive: all sub-systems and software systems also from TPS Steve Filipov, President Terex Cranes and Material Handling & Port Solutions, is delighted to achieve another milestone in automation: “Automation will enable increased capacity and safe,
efficient operations for terminals that organize container transport and storage with straddle carriers. We are pleased that this comprehensive project gives us the opportunity to help an ambitious terminal operator such as POAL with its long-term development objectives.”

As a supplier of integrated systems, TPS is also responsible for all sub-systems required to operate the partly modified, partly newly assembled fleet. In addition to the TEAMS fleet management system, these sub-systems include the Navimatic navigation system based on a terrestrial system and its corresponding antennae to determine the position of the vehicles. TEAMS and Navimatic, successfully implemented on several occasions by TPS in major terminals for automated operations in the past, have now been adapted to the specific requirements of straddle carriers to control the automated operations in Auckland. TPS will supply the interchange and fence control system, safety-relevant vehicle control systems and various sensor systems that will enable smooth interplay between the automated vehicles and manual straddle carriers, as well as other functions operated by staff in the terminal.