Metal Shark to Expand its Franklin Shipyard

To accommodate increased production needs, Metal Shark is erecting a fully-enclosed 200’ x 80’ large vessel assembly building to enable weather-independent construction of vessels up to 180’ in length. In addition, a new standalone office building will provide over 4,000 square foot of space for the yard’s executive, engineering, project management and administrative personnel. Both new buildings are expected to be complete and operational by the second quarter of 2017.

A new 150’ x 80’ auxiliary structure for final assembly was erected in October and is now fully operational. Additionally, a new 160-ton Marine Lift transporter will arrive in January to facilitate movement of boats around the 25-acre yard. Both were funded in part by a Department of Transportation Maritime Administration (MARAD) Small Shipyard grant awarded in April 2016.

As part of the expansion, Metal Shark will grow its Franklin work force from approximately 65 full-time onsite employees today, to more than 100 by Q2 2017.

“We’ve grown our Franklin business significantly since opening the facility in 2014,” explained Metal Shark CEO Chris Allard. “Currently we’re in the middle of an 18-unit order for 45’ foreign military patrol boats, we’ve got the first four of our New York CityWide Ferry builds well under way with the first two vessels 100% welded and entering the rigging phase, and we’re finishing out a 60’ DSV for a government customer. With a full slate of new projects scheduled, Franklin will be even busier in 2017 and 2018.”

New projects commencing in 2017 at Franklin include a 45’ pilot boat for a Caribbean operator, a multi-boat Navy contract for 50’ high-speed vessels, a 64’ survey boat for the US Army Corps of Engineers, a 70’ supply boat for a Northeast operator, and a 158’ Incat Crowther-designed catamaran for a private client.

“Our strategic plan for our Franklin yard is falling into place,” explained Carl Wegener, Metal Shark’s director of commercial sales. “That is, to produce multiple large vessels efficiently and with faster delivery times by leveraging our economies of scale, our military-honed QA systems, and the serialized production methodologies we’ve developed over the course of producing nearly 1,000 patrol boats for US and foreign militaries. Passenger vessel operators, pilot associations, and other clients have been thrilled with our lead times as well as our quality.”

Since opening in 2014, Metal Shark’s Franklin shipyard has produced a wide range of monohull and catamaran dive support vessels, fireboats, passenger vessels, patrol boats, pilot boats and port security vessels up to 95’.